Production Planning & Control (PPC) – Senior Engineer

Job Description Production Planning & Control (PPC) – Senior Engineer Job Summary The PPC Senior Engineer is responsible for planning, coordinating, and controlling manufacturing processes to ensure smooth production flow, optimum resource utilization, timely material availability, and on-time delivery of products. The role involves close coordination with Production, Purchase, Design, Stores, and Quality teams for efficient execution of production plans in a customized manufacturing environment.

Key Responsibilities

1. Production Planning & Scheduling  Prepare daily, weekly, and monthly production plans based on customer orders, forecasts, and plant capacity.  Develop detailed production schedules to achieve targeted output and delivery timelines.  Optimize machine loading, manpower utilization, and production sequencing.
2. Material Planning & Inventory Control  Plan raw material requirements as per production schedules and generate Purchase Requisitions (PRs).  Monitor material availability to avoid shortages and production interruptions.  Coordinate with Purchase and Stores departments for timely procurement and inwarding of materials.  Maintain optimum inventory levels while minimizing excess stock and wastage.
3. Production Monitoring & Control  Track daily production progress against planned targets.  Identify production bottlenecks and take corrective actions for smooth workflow.  Ensure adherence to production timelines and monitor pending orders.  Prepare and maintain production MIS reports, planning records, and status updates.
4. Coordination & Cross-Functional Support  Coordinate with Design/Engineering teams for BOMs, drawings, and technical clarifications.  Work closely with Production, Quality, Dispatch, and Sales teams for seamless operations.  Support management in capacity planning and resource allocation.
5. Delivery & Dispatch Management  Ensure timely completion and dispatch of finished goods as per customer commitments.  Monitor order execution status and prioritize urgent requirements.
6. Continuous Improvement  Participate in process improvement initiatives to enhance productivity and reduce delays.  Implement planning control measures for improved operational efficiency.  Support root cause analysis and corrective actions for production-related issues.

Qualifications

& Skills Educational Qualification  Bachelor’s Degree / Diploma in Mechanical, Production, Industrial Engineering, or related field. Experience  Experience in Production Planning & Control, Manufacturing Operations, or Supply Chain Management.  Experience in customized fabrication/manufacturing industries will be preferred.

Technical Skills  Strong knowledge of PPC functions, inventory management, and production scheduling.  Proficiency in SAP (PP/MM Modules), ERP systems, and Advanced Excel.  Understanding of BOM management, production workflow, and capacity planning. Key Competencies  Strong analytical and problem-solving skills.  Effective communication and coordination abilities.

 Capability to work under pressure and meet deadlines.  Good stakeholder management and team coordination skills.  Attention to detail and strong organizational abilities.