Job description
Pump Strip, Inspection & Assembly Select and transport pumps to the workstation in line with job card routing and schedules using appropriate lifting equipment (crane/forklift) Strip pumps down to individual components using correct procedures and tools Interpret engineering drawings, GA drawings, and specifications to determine dimensions, tolerances, and assembly requirements Inspect all components for wear, damage, and compliance with OEM standards Verify all stripped components against the Bill of Materials (BOM) Compile detailed condition reports indicating wear status, repair requirements, and replacement needs Clean, preserve, and correctly store all components for reassembly or dispatch Liaise with Stores/Purchasing to ensure correct parts are ordered or issued Confirm completeness of parts kits prior to assembly against BOM Reassemble pumps in accordance with OEM standards, work instructions, and best practices Ensure correct tolerances, fits, and clearances during assembly Perform accurate alignment of all rotating components during assembly Maintain detailed build records (“build book”) including all measurements, clearances, and replaced components Conduct pressure and performance testing in accordance with test procedures and document all results Ensure all replaced/damaged components are quarantined and handled as per client requirements Obtain client sign-off on completed rebuild documentation where required Machining & Conventional Lathe Operation Interpret technical drawings to determine machining processes, tolerances, and material requirements Perform precision machining of pump components (shafts, sleeves, impellers, etc.)
Set up and operate conventional lathes and associated tooling Conduct pre- and post-machining operations for weld repairs Machine components to fine tolerances using cutting, grinding, boring, and drilling techniques Trim impellers and balance components where required Measure and verify dimensions using micrometers, verniers, depth gauges, telescopic gauges, and dial indicators (DTIs) Inspect machined and fabricated components for accuracy, fit, and compliance with specifications Fitting, Alignment & Maintenance Perform precision fitting of bearings including white metal, sleeve, roller, ball, and tilting pad types Assemble and install mechanical components ensuring correct fits and tolerances Conduct pump and motor alignment using dial indicators or laser alignment tools Perform fault finding, diagnostics, and troubleshooting on pumps and rotating equipment Ensure proper installation of seals, gaskets, and auxiliary components Welding & Fabrication Perform welding using MIG, TIG, CO₂, and oxy-acetylene processes as required Carry out repair welding on ferrous components, including castings Prepare components for welding and ensure correct post-weld machining and finishing Quality, Safety & Continuous Improvement Ensure all work is carried out in accordance with quality standards, procedures, and specifications Adhere to all health and safety requirements and safe working practices Maintain a clean, organized, and safe workshop environment Identify opportunities for process improvement and contribute to increased efficiency and reliability Ensure all documentation is accurate, complete, and submitted on time General Comply with and enforce all KSB policies and procedures Assist fellow employees with daily calibration functions as and when required.
Carry out all other reasonable tasks that may be delegated from time to time EDUCATION: Fitter and Turner (Red seal trade tested) Millwright qualifiation will be advantage EXPERIENCE : 5 Years Experience REQUIREMENTS: Strong ability to read and interpret engineering, GA, and technical drawings Solid understanding of pump assembly, strip-down, and maintenance processes
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