Mechanical Technician - Pigging-Ankleshwar

Education

ITI Fitter Job Description:

1. Twin Screw Pump – Maintenance & Overhauling Carry out breakdown and preventive maintenance of Twin Screw Pumps as per schedule Perform mechanical seal replacement and ensure leak-free pump operation Execute screw shaft overhauling including dismantling, inspection, and reassembly Carry out de-choking of pumps and restore to normal operation with minimum downtime Perform coupling alignment using dial gauge / laser alignment tools Arrest all leakages in Twin Screw Pump systems promptly and effectively
2. Routine Checks & Condition Monitoring Conduct daily safety checks, piping inspection, and leakage detection on all pump systems Perform lubrication of pump bearings and rotating components as per lubrication schedule Carry out rotation checks to ensure correct direction and smooth operation Monitor and record vibration and noise levels to detect early signs of equipment deterioration Maintain equipment health records and report abnormalities to Team Leader immediately
3. Valves, Filters & Strainers – Maintenance & Troubleshooting Carry out maintenance and troubleshooting of: Pressure Relief Valves (PRV) – inspection, setting, and replacement Mechanical Ball Valves – operation, maintenance, and replacement Bucket Type Strainers and Y-Type Strainers – cleaning and inspection Self-Cleaning Filters and Bucket Filters – cleaning, troubleshooting, and mesh replacement Ensure all filters and strainers are maintained in clean and functional condition at all times
4. Pigging Line – Operation & Maintenance Operate and maintain Pigging Line systems of ABB and IUS make Carry out maintenance of T-Valves and Butterfly Valves including seal replacement Perform pig repairing including flapper replacement and condition assessment Troubleshoot receiver and launcher headers of pigging line systems Carry out NRV (Non-Return Valve) replacement and ensure proper functioning Arrest leakages across all pigging line components and connections
5. Daily CLRI Tasks & Documentation Execute daily CLRI (Cleaning, Lubrication, Retightening, and Inspection) tasks for Twin Screw Pumps and Pigging Line systems Maintain accurate and up-to-date logbooks for all equipment Raise and close work orders in the maintenance management system Document breakdown details, root cause, corrective actions, and spare parts used Ensure timely submission of daily maintenance reports to Team Leader
6. Safety & Compliance Follow all safety procedures, LOTO protocols, and permit-to-work systems strictly Use appropriate PPE at all times during maintenance and inspection activities Participate in toolbox talks, safety audits, and mock drills Report near-misses, unsafe conditions, and incidents immediately Ensure compliance with plant safety standards and statutory requirements