Metal Melting Operator - 1st shift

Description Position Summary The Metal Melting Operator plays a critical role in keeping TCDC's production operations running. Every part we manufacture starts with molten metal, and it is this position's responsibility to ensure our casting operations have a consistent supply of properly prepared, quality metal. This position is responsible for operating and monitoring melting furnaces, maintaining proper metal temperatures and quality, and safely transferring molten metal from furnace to die cast machines to support production demands.

The work performed directly impacts production efficiency, product quality, and the ability of our casting operations to meet customer commitments. When the metal stops moving, production stops. This is a hands-on manufacturing position that requires constant awareness, attention to detail, sound judgment, and a strong commitment to safety.

Working with molten metal is a serious responsibility, and the work performed in this role directly impacts the success of our entire production operation. Responsibilities/Duties/Tasks Keep production supplied. Melt, prepare, and safely transfer molten metal to support the ongoing needs of our die casting operations.

Maintain an adequate supply of metal to help prevent production interruptions. Operate melting equipment. Operate and monitor furnaces, kettles, and related equipment to melt and maintain metal at required temperatures and specifications. Monitor metal quality. Collect molten metal samples for analysis, evaluate results, and determine the types and quantities of materials needed to maintain required metal specifications.

Safely transfer molten metal. Drain, move, and transfer molten metal using appropriate equipment, including ladles, hoists, pumps, or other material-handling equipment. Maintain proper temperatures. Monitor temperature gauges, air pressure, fuel supplies, and other operating controls. Make necessary adjustments to maintain proper melting conditions.

Monitor melting operations. Observe furnace operations, metal color, and fluidity to identify irregularities and address potential issues before they affect metal quality or production. Maintain metal cleanliness. Remove impurities and surface contaminants from molten metal to help ensure material meets quality requirements.

Inspect equipment. Monitor furnaces and associated equipment for defects, wear, or operating concerns. Report maintenance needs and potential equipment issues. Support safe operations. Follow all environmental, health, and safety rules, policies, and procedures. Maintain awareness of the hazards associated with molten metal and ensure personal work practices do not put yourself or others at risk.

Other duties may be assigned. Competencies By Role Ability to Follow Work Instructions ~ Definition: Ability to read, understand and follow written work instructions and procedures. Communication Skills ~ Definition: Ability to communicate when there are language barriers - to read, to write and to comprehend verbal instructions including safety, work instruction and various training, etc.

Equipment Operation & Industry Knowledge ~ Definition: Knowledge of appropriate procedures for using specific equipment or machines to meet defined quality and quantity standards. Ability to perform basic measurement and basic math tasks. Initiative / Self Motivated ~ Definition: Does more than is required or expected in the job.

Does things that no one has requested that will improve or enhance current methods. Plans ahead for upcoming problems or opportunities. Acts without being directed and proactively follows through on work activities and goals to resolve them. Has personal desire to improve or enhance processes. Reliability / Dependability ~ Definition: Demonstrates a high level of dependability in all aspects of the job.

Teamwork / Team Player ~ Definition: Provides support and assistance for a department or team members and promotes cooperation and commitment to achieve goals and deliverables. Core Competencies Accountability & Ownership ~ Definition: Sets high standards of performance for self and others; assuming responsibility and accountability for successfully completing assignments or tasks.

Continuous Improvement ~ Definition: Continuously looks for opportunities to refine and improve process, systems, products, etc. Customer Focused ~ Definition: Makes customer needs the primary focus, builds and maintains internal and external customer satisfaction with the products and services offered by the organization.

Integrity ~ Definition: Displays strong morals and principles in keeping with the values of TCDC. Respects and maintain confidential information. Is consistent with words and actions, displaying honesty and professionalism following thru with commitments in all interactions. Productivity Focused ~ Definition: Stays focused and uses time, equipment and tools effectively to maintain a high productive output without sacrificing quality.

Quality Oriented ~ Definition: Produces results or provides service that meets or exceeds set standards. Monitors and checks work to meet quality standards; demonstrates a high level of care and thoroughness; checks work to ensure completeness and accuracy. Safety & Environmentally Oriented ~ Definition: Uses tools, machines and vehicles in a safe manner that minimizes hazards to self, others and the environment.

Knows who to contact in the event of an emergency and departmental plan, being aware of conditions or circumstances that affect one’s own safety or the safety of others.

Requirements

Continuous 67-100%, Frequent 34-66%, Occasional 1-33% STRENGTH No lifting and carrying of 50 lbs. Occasional lifting and carrying of 21 to 49 pounds Continuous lifting and carrying of 1 to 20 pounds Continuous standing Frequent sitting Frequent walking Continuous pull and pushing MOTION Continuous twisting and bending Continuous reach (overhead and out-stretched) Continuous kneeling, climbing, crawling, bending and stooping REPETITION Continuous repetitive motion Continuous use of vibratory tools Continuous grip, torque and fine manipulation Continuous handling/grasping OTHER Continuous exposure to hot and cold temperature extremes Functional vision Ability to discern colors PPE Required No Driving Continuous Talking Continuous Hearing For the purpose of compliance with ADA and Workers Compensation, reasonable accommodations may be made to enable individuals with disabilities to perform the essentials.

Work Environment While performing the duties of this job, the employee is continuously exposed to moving mechanical parts; extreme heat and vibration. The employee is continuously exposed to wet and/or humid conditions. The employee is continuously exposed to fume or airborne particles. The noise level in the work environment is continuously very loud.

Education and Experience

Requires a high school diploma, or equivalent, and may require some vocational training or job-related course work.