Manufacturing Engineer - Bronze Foundry

Job Posting: Manufacturing Engineer

• Foundry Accurate Specialties Inc. (ASI), a Fisher Barton company, is seeking a hands-on Engineer specializing in copper-base alloys and high-integrity centrifugal casting. In this role, you will own the technical parameters for producing high volume bronze gear blanks, bushings, and cylindrical components. You will drive G-force/RPM calculations, melt chemistry control, and defect elimination to maximize metal yield and support downstream CNC machining operations.

Key Responsibilities

Calculate, optimize, and standardize spin speeds (G-force targets up to 60+ Gs), pouring temperatures, pour rates, and mold cooling cycles for centrifugal bronze casting Melt Control & Metallurgy: Oversee induction melting, deoxidation practices, grain refinement, and chemistry control for bronze alloys (aluminum bronze, tin, manganese bronze, and phosphor bronze,).

Defect Analysis & Root Cause Elimination: Investigate and resolve centrifugal-specific casting defects—such as band segregation, gas porosity, shrinkage pockets, inclusions, and hot tears—using root cause analysis tools (8D, 5-Why, Fishbone). Yield Enhancement & Tooling Design: Design, evaluate, and maintain permanent steel dies, faceplates, and pour troughs to maximize material yield and optimize machining stock allowances.

Standardization & Cross-Functional Alignment: Write and maintain shop floor work instructions, job check sheets, and standard work procedures. Partner closely with CNC turning operations to minimize tool wear caused by casting defects.

Qualifications

& Requirements Education: Bachelor of Science in Metallurgical Engineering, Materials Science Engineering, Mechanical Engineering, or equivalent practical experience. Experience: 3+ years of engineering experience in a non-ferrous foundry, with demonstrated direct experience in horizontal or vertical centrifugal casting processes.

Continuous Improvement: Demonstrated track record of leading scrap reduction initiatives using Lean, 5S, and Six Sigma tools. Additional Knowledge & Skills: Experience with Epicor ERP Experience with Lockout/Tagout and other machine operation safety standards Experience with in-process monitoring and control Physical | Visual Demands: Weight amount that would need to be lifted, pushed or pulled: Up to 50 pounds Sit, Stand, Walk, Talk/Hear, Use Hands, Majority of the business day is in a standard manufacturing environment Work Environment: Quiet (Examples: library, private office) Moderate (Examples: business office with typewriters and/or computer printers, light traffic) Loud (Examples: metal can manufacturing department, large earth moving equipment) & dusty Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Work Location : Accurate Specialties 570 Bluemound St Waukesha WI 53188 Benefits Package: Health, Dental and Vision Insurance Company Paid Short & Long Term Disability Insurance Life Insurance Critical Illness Insurance Prescription Drug Benefits 401(k) Retirement Savings Plan Open PTO FSA (Health and/or Dependent Flexible Spending Account) And more!

Who we are: At Fisher Barton employee owned, we combine years of experience across multiple industries to deliver unparalleled innovation. Our world-class talent understands the behavior of materials and develops leading-edge solutions that meet your unique needs. We’re more than a source for high-quality parts; Fisher Barton is your resource for the highest quality solutions you’ll find—anywhere.

Fisher Barton is an equal opportunity employer who welcome and encourages diversity in our workforce. Qualified applicants will be considered without regard to any status or characteristic protected by law.