Methods Engineer

• Conduct feasibility studies, process simulations, and validations for new assembly lines.

• Determine the required number of assembly stations based on takt time and special process requirements.
• Identify requirements and coordinate the development of jigs and fixtures.
• Manage the installation and commissioning of assembly lines and new machinery.
• Evaluate and finalize vendors for special-purpose machines (SPMs), fixtures, and project requirements.
• Identify and develop new suppliers for assembly facilities and equipment.
• Prepare and maintain ISO documentation, including PFC, PFD, PFMEA, control plans, and work instructions.
• Incorporate poka-yoke principles into jigs and fixtures to prevent process errors.
• Perform stopwatch studies and capacity analysis, and lead cycle-time reduction initiatives.
• Lead process design, optimization, and improvement initiatives for assembly operations.
• Plan and execute continuous improvement projects to enhance productivity, quality, and efficiency.
• Train and guide associates and supervisors on process standards and manufacturing best practices.
• Support internal, external, customer, and regulatory process audits.
• Identify and drive low-cost improvement and cost-saving projects.
• Drive digitalization and automation of manual manufacturing processes.
• Develop assembly line layouts for new projects.
• Finalize plant and assembly line layouts to support efficient material and process flow.
• Develop packaging solutions for new products.
• Improve packaging solutions for existing products to enhance quality, cost, and handling efficiency. #LI-IHK