MGR (MATLS-Proprietary V Quality)

Division BAL Akurdi Department Materials Level / Grade L3 (EX) Functional Area Proprietary 1 Job Title MGR (MATLS QLTY – PROPRIETARY) 2 Reporting Functional reporting to : MANOHAR S SAMAGA 3 Background i) Educational Qualification Filling a position vacated recently in Materials Proprietary Parts Quality section Desirable: B.

E. (Mechanical) , (Production) ii) Experience Minimum: 8 Maximum: 10 iii) Age Limit Minimum: 30 Maximum: 35 4 Job Role & Responsibilities Applicable parts : Clutch Assembly Engine Piston Assembly Engine Valves Engine Valve Guides, Valve Seats (Sintered & Machined) Engine Chain Tensioners Engine Oil Pumps Exhaust Catalyst EGR Valve/ Oil Cooler Petrol Tank Caps Ignition Lock, Seat Lock Anti-roll bar Bearings – Ball, Needle, Bimetal Window regulators New Models : Run at rate for parts , NC/Improvement points listing, confirmation of corrective actions

• CTQ (Critical To Quality) & CTP (Critical To Process). Confirmation of application of Best Practices/ PRBFM (Process Review Based on Failure Modes). Checking of DR documents / Product test reports /Control Plans/ Inspection Agreements & PDIRs / Checking of 18 IATF documents. Follow up of dimensional deviations & actions for regularization of tolerances with R&D after process establishment . Application of ZDM (Zero Defects Methodology) based on CTQs leading to Engineering Fail-safing of process controls & Inspection controls at Assembly, Subassembly & Child parts based on process capability study. Post productionization: Planned audits of IPO (Input-Process-Output) / Control Plan of recently developed parts. Monitoring & reduction of monthly QSR & IHR of vendors. Confirmation of HD of PRBFM points. Preparation of Best Practices list in addition to PRBFM points. Initiation of de-skilling projects. Actions on ‘Weak Vendors’ EFR/Warranty : Understand each EFR/spike in FFR. Study root cause with vendor team & BAL CFT team. Identify the process robustness improvement points. Incorporate them into IPO Audits or Process audits to confirm sustenance. Desirable skills Knowledge of TPM application : JH(Jisu Hozen), PM (Preventive Maintenance), Layered audits, KK (Kobetsu Kaizen), Lean manufacturing, Industrial Engineering. Good exposure to MS Office tools . Practical applications of SPC (Process study method, Histogram preparation, evaluation of 6 Sigma, Cp & Cpk), Fall Tree / Ishikawa/ Fish Bone diagrams for analysis, DOE (Design of Experiments), KT analysis (Kepner Trego).