Engineer - Production

Key Responsibilities

Production Operations Execute daily production plans as per schedule. Monitor welding and assembly operations to ensure target achievement. Ensure optimum utilization of manpower, machines, and resources. Control cycle time and improve productivity. Minimize line stoppages and production losses. Quality Management Ensure adherence to welding quality standards and process parameters.

Monitor weld defects, rejection, and rework. Perform root cause analysis and implement corrective actions. Support customer quality requirements and internal audits. Safety & EHS Ensure compliance with safety standards and EHS guidelines. Conduct safety observations and workplace inspections. Promote safe work practices and PPE compliance.

Participate in accident and near-miss investigations. Manpower Management Supervise Team Leaders and Operators on the shop floor. Ensure proper manpower deployment and shift management. Conduct on-the-job training and skill development activities. Monitor discipline, attendance, and workplace behavior. Process Improvement Implement Kaizen, Lean Manufacturing, TPM, and 5S activities.

Identify opportunities for productivity and cost improvements. Participate in line balancing and process optimization projects. Support automation and digitalization initiatives. Equipment & Maintenance Coordination Coordinate with maintenance teams for breakdown resolution. Ensure availability of welding robots, fixtures, jigs, and equipment.

Support preventive and predictive maintenance activities. Monitor equipment performance and OEE. Documentation & Reporting Maintain production records and shift reports. Track key production and quality metrics. Prepare daily MIS reports and production analysis. Escalate critical issues timely to management. Key Performance Indicators (KPIs) Production Target Achievement (%) Overall Equipment Effectiveness (OEE) Productivity (Units/Manpower) Rejection & Rework Rate Weld Quality Performance (PPM) Machine Downtime Safety Compliance & Zero Lost Time Incident Kaizen Implementation 5S Audit Score Training Hours and Skill Matrix Compliance Educational Qualification Diploma / B.

E. / B.Tech in Mechanical, Production, Automobile, Manufacturing, or Industrial Engineering. Experience 5 to 8 years of experience in Automotive Manufacturing or Weld Shop operations. Experience in Robotic Welding, MIG/MAG Welding, Spot Welding, and Assembly Processes preferred.

Required Skills

Technical Skills Welding Process Knowledge Robotic Welding Operations Production Planning Execution Root Cause Analysis (5 Why, Fishbone, 8D) TPM and OEE Monitoring Quality Tools and Process Control Lean Manufacturing & Kaizen Soft Skills Team Leadership Problem Solving Communication Skills Analytical Thinking Decision Making Conflict Management Software Knowledge SAP (Preferred) MS Excel PowerPoint Power BI (Preferred) Key Competencies Result Orientation People Management Continuous Improvement Mindset Safety Leadership Quality Focus Customer Orientation Accountability & Ownership