Helmet Shell Prep Tech

Position Summary

This role is primarily responsible for surface preparation of composite helmet shells, including sanding, body filler application, and priming. The majority of the work involves detailed prep to ensure high-quality finishes. Based on experience, this role may also perform painting duties including base coat and clear coat application.

Key Responsibilities

Surface Preparation Sand composite helmet shells using hand and power tools to remove imperfections Progress through multiple grit levels to achieve smooth, paint-ready surfaces Inspect surfaces for defects such as pinholes, scratches, or low spots Clean and prepare surfaces for filler and primer application Body Filler (Bondo) Application Mix and apply body filler to correct surface imperfections Shape and feather filler to blend with surrounding materials Re-sand and refine surfaces for a smooth, uniform finish Ensure proper mixing ratios and curing times Priming Apply primer using spray equipment per specifications Inspect for defects such as runs, sags, or contamination Perform sanding between coats to ensure surface quality Manage cure times and masking processes Painting (Based on Experience) Apply base coat and clear coat finishes using spray equipment Perform color matching and finishing techniques Inspect final product for quality (gloss, texture, consistency) Perform touch-ups, wet sanding, and polishing as needed Team Support / Leadership Provide guidance and oversight to sanding and prep team Ensure quality standards and workflow efficiency Promote safe work practices and proper PPE use Qualifications Required 1–2+ years of experience in: Automotive painting Industrial painting Body work / surface prep Experience with sanding, filler application, and priming Strong attention to detail and quality Ability to work in a fast-paced production environment Preferred Automotive paint experience (base/clear coat systems) Spray gun experience (HVLP or similar) Experience with composites (fiberglass, carbon fiber) Prior team lead or mentoring experience Work Style & Expectations Reliable and consistent attendance Team-oriented with leadership mindset Ability to work overtime and occasional Saturdays as needed Takes pride in craftsmanship and finished product quality Physical Requirements Standing for extended periods Repetitive hand and arm movements Lifting up to 40 lbs Exposure to dust, fumes, and paint environments (PPE required)