PM4 Rewinder Operator

PM4 Rewinder Operator Position: PM4 Rewinder Operator Location: Ayodhya Employment Type: Full-Time Experience: 4–6 years in Paper Manufacturing Qualification: ITI/Diploma About the Role We are seeking a dedicated PM4 Rewinder Operator to operate and monitor the rewinder machine, ensuring safe, efficient, and quality-focused rewinding operations.

The role involves producing customer-ready reels by maintaining machine performance, minimizing waste, and adhering to quality and safety standards.

Key Responsibilities

Operate the PM4 rewinder machine as per standard operating procedures. Set and adjust rewinder parameters based on paper grade, reel size, and customer specifications. Ensure finished reels meet quality standards for winding, width, appearance, and packaging. Monitor slitting operations, knife settings, and width accuracy to minimize defects.

Maintain proper web tension and reel hardness to prevent wrinkles, web breaks, and winding defects. Continuously monitor machine performance and report any abnormalities to the Shift Head or Maintenance team. Perform routine machine inspections and support preventive maintenance activities. Minimize broke generation, reel defects, and material losses during operations.

Ensure accurate production records and shift documentation. Follow all safety procedures, LOTO, TPM, 6S, and housekeeping standards. Coordinate with Quality, Production, and Maintenance teams to ensure smooth operations and timely dispatch.

Required Skills

Hands-on experience in rewinder machine operations. Knowledge of reel winding principles and reel quality requirements. Understanding of slitting systems and width control. Knowledge of web handling and tension control. Familiarity with ABB drives, machine controls, and HMI operations. Knowledge of TPM, 5S/6S, safety practices, and preventive maintenance.

Ability to work in rotational shifts and under production targets.