Maintenance Section Incharge

JD for Maintenance Section Incharge Location – Kharkhoda Experience – 10-20 Years Education

• Diploma in Mechanical/Electrical Designation – MGR/SMGR Job Responsibilities

1. Maintenance Management

• Lead preventive, predictive, and breakdown maintenance of press machines (mechanical, hydraulic, pneumatic, electrical systems).
• Ensure minimum downtime and quick restoration during failures.
• Develop and implement maintenance SOPs and checklists.

1. Equipment Reliability & Improvement

• Analyse breakdown data and implement root cause analysis (RCA) and corrective actions.
• Drive continuous improvement (Kaizen) to enhance machine reliability.
• Improve MTBF (Mean Time Between Failures) and reduce MTTR.

1. Digitalization & Smart Maintenance

• Implement IoT-based monitoring systems for press parameters (tonnage, vibration, lubrication, temperature).
• Use data analytics for predictive maintenance.
• Integrate maintenance systems with MES / SAP PM modules.

1. Team Management

• Lead and develop a team of maintenance engineers, supervisors, and technicians.
• Plan training programs for new technologies and safety.
• Ensure proper manpower planning and shift management.

1. Spare Parts & Cost Control

• Manage critical spare parts inventory.
• Optimize maintenance cost without compromising reliability.
• Coordinate with vendors for AMC and technical support.

1. Safety & Compliance

• Ensure compliance with safety standards and statutory requirements.
• Conduct safety audits and implement corrective actions.
• Promote zero-accident culture in the press shop.

1. New Equipment & Projects

• Support installation and commissioning of new press lines.
• Participate in equipment selection, FAT/SAT, and trials.
• Develop maintenance strategy for new technology. Key Performance Indicators (KPIs)
• Machine Availability (%)
• Breakdown Hours
• MTBF / MTTR
• Maintenance Cost per Unit
• Safety Incidents (Zero target)
• Predictive Maintenance Implementation % Functional/Technical:
• Deep knowledge of press shop equipment and layout.
• Hands-on experience with Tandem Press, blanking line, EOT crane, scrap conveyor etc.
• Proficiency in breakdown analysis and digital maintenance systems (SAP PM, Infor, etc.).
• Strong knowledge of pneumatics, hydraulics, Mitsubishi PLCs, Servo drives,VFD Friction drives system, Conveyors
• Familiarity with Digitalization, Predictive Maintenance techniques, 5S, and Lean Maintenance
• Experience with robots (Yaskawa, etc.) and vision systems is a plus
• Good communication and shift coordination ability