Sr. Executive

JOB DESCRIPTION Job Title QA & QC Executive – AAC Blocks Department Quality Assurance & Quality Control Location Jhajjar Reporting To QA/QC Manager / Plant Head Role Summary We are seeking a detail-oriented and quality-focused QA & QC Executive to ensure the quality, consistency, and compliance of Autoclaved Aerated Concrete (AAC) blocks throughout the manufacturing process.

The role involves raw material inspection, in-process quality checks, finished-product testing, documentation, root-cause analysis, and coordination with production to maintain product specifications and customer requirements.

Key Responsibilities

Inspect and verify incoming raw materials such as cement, lime, fly ash/silica sand, gypsum, aluminium powder/paste, and other additives as applicable. Conduct routine in-process checks at slurry preparation, batching, mixing, casting, pre-curing, cutting, autoclaving, and packing stages. Monitor key process parameters including slurry density, temperature, setting time, cake rise, cutting quality, autoclave cycle, and curing conditions.

Carry out physical and dimensional checks on finished AAC blocks, including length, width, height, squareness, surface condition, and visible defects. Coordinate or perform tests as per approved procedures and applicable standards, including dry density, compressive strength, moisture content, and shrinkage where required.

Ensure sampling, testing, inspection, and product release are completed as per the quality plan and customer specifications. Identify and report non-conforming material/products; coordinate segregation, corrective action, and preventive action with relevant departments. Analyze quality issues, customer complaints, and process deviations; support root-cause analysis and follow up on corrective actions.

Maintain accurate quality records, test reports, inspection checklists, calibration records, and daily/monthly QA/QC reports. Ensure laboratory equipment is properly maintained and calibrated; follow safe handling and housekeeping practices in the laboratory. Coordinate with Production, Maintenance, Stores, and Dispatch teams to resolve quality issues and prevent recurrence.

Support internal/external audits, ISO documentation, statutory or customer inspections, and continuous improvement initiatives. Required Qualifications Diploma or Bachelor’s degree in Civil Engineering, Mechanical Engineering, Chemistry, Materials Science, or a related technical discipline. Knowledge of quality inspection, testing methods, documentation, and basic statistical/process-control practices.

Experience & Industry Background Typically 4–8 years of experience in QA/QC in AAC blocks, building materials, cement, concrete, or a similar manufacturing environment. Experience with AAC block production processes and laboratory testing will be an advantage. Skills & Competencies Good understanding of AAC block manufacturing processes and quality parameters.

Strong observation, analytical, problem-solving, and root-cause analysis skills. Proficiency in MS Excel, data recording, and preparation of quality reports. Good communication and coordination skills; able to work closely with production teams. Attention to detail, discipline, teamwork, and ability to meet production timelines.

Awareness of workplace safety, 5S, calibration practices, and ISO quality systems. Key Performance Indicators (KPIs) Compliance with the approved inspection and testing plan. Reduction in rejection, rework, and customer complaints. Accuracy and timely completion of quality records and reports. Timely identification and closure of non-conformities and corrective actions.

Adherence to product specifications and applicable quality standards. Note: Specific test methods, acceptance limits, and applicable standards should follow the company’s approved specifications and current regulatory requirements.